CNC Mandrel Tube Bending
(click on thumbnail to enlarge)
CNC Mandrel Tube Bending
CNC Mandrel Tube Bending |
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CNC Mandrel Tube Bending
CNC Mandrel Tube Bending |
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At Bauer Welding & Metal Fabricators, Inc., our core competency lies in performing different types of tube bending operations including mandrel, non-mandrel, crush, draw, and multi-radius bending. We can bend rounds, ovals, squares, rectangles, or any other complex/special shapes on small to large tubes in carbon steel, aluminized steel, stainless steel, aluminum, copper, and brass. |
We specialize in tight radius mandrel tube bending on our numerous CNC tube benders. Push bending & roll bending operations can be carried out as well. Bauer’s CNC rotary tube bender’s feature up to three-position head shifter for multi-radius, multi-plane and difficult bend on bend applications.
Wall thicknesses ranging from 0.028" to 0.250" can be precision bent at our facility. Many of our CNC benders are linked to the laser vector measuring equipment, which has a feedback loop to adjust the benders to exact bend specification. Additionally, we have a large inventory of bend dies/tools (over 500) that assist us in providing short turnarounds for bending jobs.
In addition to our tube bending capabilities Bauer has mastered the art of coiling tubing from .250” OD up to 1.375” OD along with the ability to roll form tubing up to 3.00” OD into coils or cork screw configuration.
(click on thumbnail to enlarge)
CNC Mandrel Tube Bending
CNC Mandrel Tube Bending |
CNC Mandrel Tube Bending
CNC Mandrel Tube Bending |
CNC Mandrel Tube Bending
CNC Mandrel Tube Bending |
CNC Mandrel Tube Bending
CNC Mandrel Tube Bending |
Specifications
| Materials |
Carbon Steel
Stainless Steel
Aluminum |
Copper
Brass |
|
| Outside Diameter and Wall |
3/8" to 6"
0 .028" wall to 0.250" wall |
|
|
| Press-form Bending |
Up to 1 ¼" |
| Multi-radius Bending |
2 x 12 foot Radius
3/8" to 2" |
0.028" Wall to 0.109" Wall |
|
| Roll Forming |
Up to 3" |
| Shapes |
Rounds
Ovals
Squares |
Rectangles
Special Shapes
**or any other complex/special shapes on small or large tubes |
|
Equipment Used
| Twin Head Bender |
CNC Capable of 2 simultaneous bends up to 1.500” OD |
| Press Bender |
Numerous press benders - Variety of press form bending capabilities up to 1.250" OD |
| Multi Radius Bending |
Numerous CNC tube benders with head shifter and roll bending (calendaring) capabilities in the same setup. This CNC rotary tube bender features a three-position head shifter for multi-radius, multi-diameter, multi-plane and compound bend applications. In addition, it includes the ability to perform calendaring (roll bending). |
Additional Information
| Applications |
Engine Parts
Commercial Sweepers
Handles/Handlebars
Snowmobiles
Grounds Keeping Equipment
Tractor Parts
Refrigeration Parts
Playground Equipment
Exercise Equipment
Pressure Washers
Generators |
Motor Homes
Truck Parts/Car Kits
Ice Makers/Coffee Makers
Luggage Carts
Hospital Beds
Motorcycle Parts
Skid Loaders
Track Vehicles
Chair Frames/Water Tubes/Heat Exchangers
Retail Displays |
|
| Products |
Air Flow Tubes
Frames
Oil Fill Tubes
Water Flow Tubes
Turbo Charger Tubes
Suction Tubes
Exhaust/Rollover Tubes
Snow Blowers
Plasma Cutters
Snowmobiles, ATV's
Lawn Vacuums
Commercial Lawnmowers
Welders
Personal Watercraft
Aerators
Handlebars/Luggage Racks
Exhaust Tubes
Suspension Parts
Backrests
Handlebars
Steering Tubes
Exhaust Parts
Support Tubes
Water Lines
Structural Tubes
Footrest
Mower Caster Tubes
Rollover Protection
Tow Hooks
Frame Components |
Grab Handles
Structural (ROPS)
Step Supports
Frame Supports
Copper Header Assemblies
Condenser Frame Weldments
Weldments
Balance Beams
Large Sweeps
Handles
Frame Support Tubes
Flow Tubes
Wheel Kits
Flow Lines
Door Steps/Door Jambs
Grills/Mirror Mounts
Fuel Fills
Door Frames
Brackets & Frame Parts
Roof Components
Frame Members
Coils/Stainless Coil
Stainless & Carbon Steel
Stainless Steel Grab Rails
Chrome Accessories
Restraint Bars
Throttle Rods
Point of Sale Racks
Special Display Fixturing
Shelving Systems |
|
| Certifications |
- ISO 9001:2008 Certified
- Certified Level II Inspectors on staff for Liquid Penetrant Examination, as per ASTM E 1417-99 Specifications (Type 1 and Type II methods A and C)
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| Industries Served |
Automotive
Medical
Exercise Equipment
Grounds Keeping
Lawn Care
Motorcycle
Agricultutral |
Power Generation
Recreational
Residential
RV & ATV
Snowmobile
Wind Power |
|
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